Connector Automation

Fully Automatic Fakra Board-End Connector Assembly & Inspection Line

This Fakra connector assembly line is high-precision automated equipment specifically designed for board-end connector assembly, precisely crimping and assembling each component of the Fakra board-end connector into a complete connector. This line serves as automotive connector assembly equipment, enabling the entire process of automatic loading, automatic pin insertion, product testing, defective product discharge, and qualified product packaging.

Product Introduction

Application Scenarios

Industry Focus

Specialized in the field of automotive electronics, applicable to ADAS (Advanced Driver Assistance Systems) and in-vehicle IoT modules.

Applicable Products

Tailor-made for the assembly and inspection of Fakra/SMB board-end connectors (right-angle/vertical types).

Line Compatibility

Supports integration with SMT production lines to achieve 100% in-line inspection of PCBA .

Core Advantages

  • Precision Crimping Control: High-precision servo motors, machine vision, and automated control systems ensure micron-level repeatability in inner & outer conductor crimping depth and component position, providing the fundamental guarantee for the product’s electrical performance.
  • Intelligent Quality Closed Loop: This line integrates real-time process monitoring and multi-station inspection systems to form an intelligent closed loop of processing-inspection-judgment. It can not only discharge defective products in real time but also automatically adjust process parameters through data feedback, enabling preventive quality control.
  • Seamless Production Line Integration: Standard reel packaging allows finished products to directly interface with customers’ fully automated SMT production lines, enabling full-process automation from connector manufacturing to PCB soldering, thereby eliminating human intervention and quality risks in intermediate processes.
  • Flexible Inspection & Traceability: This line supports simultaneous production of two types of terminal products in the same line. It integrates standardized pin insertion mechanisms, visual positioning, dimensions & appearance inspection, and crimping pressure monitoring to achieve 100% full inspection and full-process data upload for traceability.

Technical Specifications

Item Specification
Rated Voltage AC 220V 50 Hz
Air Supply Pressure 0.5-0.7 MPa
Standard Parts Customer-specified brands
CT < 5 s
OEE ≥ 92%
Equipment Power 15.4 kW 70 A
Material Transfer Carrying-type transfer
Dimensions (L×W×H) 5,600 mm*1,200 mm*1,950 mm
Yield FPY (First Pass Yield) ≥ 99.5%
Capacity UPH up to 1,300 pcs

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