High-Speed Cable Automation

Fully Automatic High-Speed NearStack Product Assembly Line

This is an integrated, full-process intelligent production line specifically engineered for NearStack series connectors and cable assemblies. It achieves high-speed and high-precision production across key processes including Wafer assembly, wire preparing, laser welding, shielding plate assembly, automated unloading, serving as a core manufacturing equipment for AI servers, data centers, and high-speed communication equipment, and other related fields.

Product Introduction

Application Scenarios

Industry Focus

Widely applied in core routers, cellular towers, Ethernet infrastructure, and other related fields.

Applicable Products

Tailor-made for the automated production of NearStack 100 Ω high-speed connectors and cable assemblies.

Line Compatibility

Supports semi-auto/fully-auto production modes, and standalone operation/full-line integration.

Key Advantages

  • High Accuracy & High Frequency: Pallet positioning accuracy of ±0.01 mm, vision-guided assembly accuracy of ±0.02 mm, and real-time vision monitoring and inspection ensure superior batch-to-batch consistency.
  • Modular Quick Changeover: Utilizes standardized tool heads in key stations, such as wire preparing, enabling quick changeover within 10 minutes, simple operation and low training costs.
  • One-Stop Integration: Covers the entire process from wire preparing, assembly, laser welding and inspection, significantly reducing product transfer and manual intervention.

Technical Specifications

Item Specification
Dimensions (L×W×H) 15,000 mm*1,420 mm*2,000 mm
CT ≤ 15 s
OEE ≥ 85%
Yield ≥ 97%
Equipment Power ≤ 50 kW
Operating Voltage AC 380 V±10%, 50/60 Hz, 3-phase 5-wire
Operating Air Pressure 0.5–0.7 MPa
Control Method PLC + IPC (Industrial Personal Computer) + vision positioning system
Safety Protection Safety doors, emergency stop, light curtains, safety interlocks
Communication Interface EtherCAT/PROFINET/Ethernet

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