Connector Automation
Designed to eliminate the inefficiencies, high defect rates, and management challenges of traditional manual assembly, this high-performance automatic pin insertion machine driving productivity through full automation, vision-guided operation, and high-precision motion control.
Industry Focus
Connector manufacturing, consumer electronics, communication equipment and precision electronics manufacturing.
Applicable Products
Connectors and related components requiring automatic clip insertion.
Line Compatibility
Standard standalone automation equipment designed for independent operation.
Operational Process Flow:
Feeding & Positioning: The terminal insertion machine accepts tray-loaded products, executing automated component picking and secondary high-precision positioning.
Dual-Insertion Execution: One pin insertion module performs two insertions per product, delivering a rapid CT of just 3.5 s/piece.
Vision Guidance & Assembly: An integrated CCD vision system detects the exact alignment slots, guiding the servo module to insert the terminal pins with extreme accuracy.
Post-Processing: Following insertion, the finished components automatically undergo carrier tape folding, secondary pressing, and a final quality inspection.
| Item | Specification |
|---|---|
| Rated Voltage | AC220V 50Hz |
| Equipment Power | 18 kW 81 A |
| Air Supply Pressure | 0.5-0.7 MPa |
| Material Transfer | Servo motor-driven feeding |
| Standard Parts | Customer-specified brands |
| Dimensions(L×W×H) | L2200 × W1400 × H1850 mm |
| Equipment Accuracy |
X-Axis Repeatability: ±0.01 mm Y-Axis Repeatability: ±0.01 mm Z-Axis Repeatability: ±0.01 mm Equipment Assembly Accuracy: ±0.01 mm |
| Equipment CT | <3.5s/pcs |
| OEE | >90% |
| Yield | >98% |
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