Automotive Wire Harness Automation

Fully Automatic Fakra Wire Harness Assembly & Inspection Line

This is a fully automatic processing and 100% inspection line integrating coaxial cable cutting, stripping, crimping, assembly, and vision & electrical testing. It can achieve layered stripping with no damage, precision crimping of center pin and outer conductor, 100% dimensional inspection, continuity and insulation testing, automatic rejection of defective products, and data traceability, meeting automotive grade production and quality control requirements.

Product Introduction

Application Scenarios

Industry Focus

Automotive electronics and intelligent manufacturing of wire harnesses.

Applicable Products

GPS/4G/5G/WiFi, automotive cameras, T-BOX, and other RF coaxial cable assemblies.

Line Compatibility

Supports semi-auto/fully-auto production modes; compatible with cable lengths ranging from 0.5 m to 10 m (customizable).

Core Advantages

  • High Output & Efficiency: Multi-station parallel operation, ultra-high cycle rate delivers high throughput meeting high-volume production demands.
  • Core Processes: 1. Three-blade concentric rotary wire stripping: Supports 1–4-layer cold stripping with an accuracy of ≤ ±0.1 mm, no damage to core wires/shielding mesh; compatible with cables like RG174/RG316, etc.  2. Dual-servo silent crimping: Programmable crimping stroke/pressure/speed; real-time monitoring of pressure-displacement curves; crimping accuracy of ±0.01 mm.  3. Universal braid loosening structure: Multi-angle flexible oscillation ensures even braid spreading, improving downstream yield.
  • Full-Process Quality Control: Integrated 3-in-1 inspection (vision + crimping pressure + continuity); supports barcode scanning and curve storage integrated with MES; full-process data traceability prevents defective product from being discharged.
  • Easy O&M: Modular design enables changeover within 10 minutes; intuitive interface, simple maintenance, and quick training.

Technical Specifications

Item Specification
Dimensions (L×W×H) 17,000 mm*1,200 mm*1,950 mm
CT ≤ 6 s
OEE ≥ 90%
UPH UPH up to 1,200 pcs (single end)
Yield ≥ 99%

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