High-Speed Cable Automation
With the explosive demand for high-speed wire harnesses and the normalization of high-mix, low-volume production, traditional dedicated machines suffer from challenges like slow changeovers and high labor costs, making flexible automation a critical necessity.
Industry Focus
Widely applied in automotive electronics, consumer electronics, communication devices, and other related fields.
Applicable Products
Tailor-made for the cutting and assembly of wire harnesses with shielding layer, coaxial cables, and ribbon cable assemblies.
Line Compatibility
Supports semi-auto/fully-auto production modes, and stand-alone operation/full-line integration.
1. Standardized Equipment Dimensions (L×W×H): 1.2 m*1.2 m*1.9 m/0.8 m*1.2 m*1.9 m.
2. Platform-Based Electrical Control System: Uinified PLC/IPC platform, standard I/O interfaces and communication protocols, plug-and-play modules, and one-click recipe recall to minimize debugging time.
3. Standardized Mechanical Interfaces: Unified mechanical interfaces and quick-change mechanisms across all functional modules (pay-off, lacing, welding, etc.), enabling rapid setup and function switching.
4. Platform-Based Process: Covers the complete process chain including aluminum foil stripping, insulation remove, soldering, and glue dispensing, with flexible module configurations to match distinct product specs.
5. Standardized Safety Protection: Adheres to unified physical protection standards, and standardizes selection and configuration of compliant electrical safety components.
1. Scalable Delivery: Delivered over 60 automatic production lines running stably in high-volume production at multiple global leading factories.
2. Long-lasting Reliability: Logged 12,000+ operating hours with exceptional stability under high-intensity workloads. 3. Rapid Deployment: Modular architecture and intuitive operation significantly shorten integration, changeover, and personnel training cycles.
| Item | Specification |
|---|---|
| CT | 25 s |
| UPH | 110-115 pcs/h |
| Yield | > 95% |
| Equipment Purpose | High-speed cable wire preparing |
| Transfer Method | Manual loading of runner fixtures, followed by automatic transit to each sequential processing station via runner fixture. |
| Repeatability | ±0.02 mm |
| Dielectric Stripping Laser Brand/Power | Coherent/30 W |
| Equipment Power | 18.5 kW |
| Protective Cover Type | National standard aluminum section steel + 8 mm thick PC explosion-proof sheet |
| Air Supply Pressure | 0.5-0.7 Mpa |
| Voltage | AC 220 V 50 Hz |
| OEE | > 85% |
| Equipment Failure Rate | < 5% |
| First Pass Yield (FPY) | > 98% |
| Equipment Weight | 3,500 kg |
| Runner Fixture Travel Range | 0-450 mm |
| Jaw Secondary Positioning Accuracy | Y-axis ±0.01 mm, X-axis ±0.01 mm |
| Runner Fixture Travel Speed | 200 mm/s |
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