High-Speed Cable Automation

Fully Automatic Catapult Product Assembly Line

This automatic cable assembly line resolves critical manufacturing bottlenecks for next-generation products demanding extreme precision, structural reliability, and absolute consistency—standards completely unachievable via manual labor or single-purpose machinery.

It incorporates multiple stations: a dedicated wire preparing line (including UV laser aluminum foil stripping, CO2 laser dielectric stripping, and conductor pre-forming & final trimming), Mylar remove, hot riveting, four-layer stack welding, and high-precision PGRS welding.

Product Introduction

Application Scenarios

Industry Focus

Widely applied in manufacturing next-generation high-speed cables for AI data centers and advanced communication infrastructure.

Applicable Products

Tailor-made for complex Catapult cable assemblies, handling multi-layer structures with extreme precision.

Line Compatibility

Operates as a fully integrated multi-station automated production line. Built on a highly adaptable platform, it satisfies high-mix, low-volume flexible manufacturing demands.

Core Advantages

  • High-Precision Stripping Control: The integrated laser systems achieve an exceptional aluminum foil and dielectric stripping accuracy of ±0.05 mm, strictly satisfying the most stringent dimensional control requirements for precision wire processing.
  • Precision Forming & Crimping Processes: It is specifically designed for aluminum foil forming and drain wire fitting. The module features ultra-high repeatability, ensuring the stable execution of complex processes.
  • Flexible Manufacturing Platform: Built upon a highly adaptable cable assembly automation platform, the line boasts rapid adaptability and flexible adjustment capabilities. This setup effectively satisfies flexible production demands for high-mix, low-volume manufacturing.

Technical Specifications

Item Specification
Dimensions (L×W×H) 10,400 mm*1,200 mm*1,900 mm
Power AC 220 V 50 Hz
Air Supply Pressure 0.5-0.7 MPa
CT < 25 s
Yield > 97%

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