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Connector Automation

Fully Automatic J271 Connector Assembly, Welding & Packaging Line

Designed to replace complex manual processes and eliminate quality fluctuations, this connector assembly line provides a fully automated solution for J271 assembly. It automates the assembly of the center iron plate with IM1 & IM2, ensuring seamless integration (workflow: automatic loading of the center iron plate → unloading of the small iron piece → automatic assembly of IM2 → automatic assembly of small iron piece → automatic assembly of IM1 → feeding the carrier tape of finished products into the EMI welding machine). As a high-performance automated welding machine, it also automates the assembly and spot welding of EMI (workflow: receiving the finished products from automatic 3-in-1 assembly machine → upper EMI cutting & positioning & assembly → upper EMI spot welding → lower EMI cutting & positioning & assembly → lower EMI spot welding → AOI → defective products discharge → reeling the carrier tape of finished products in).

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Product Introduction

Application Scenarios

Industry Focus

Widely applied in high-precision electronics manufacturing, such as consumer electronics and communication devices.

Applicable Products

Tailor-made for J271 connectors and similar micro-assemblies, automating the integration of center iron plates, IM1/IM2 components, and upper/lower EMI shields.

Line Compatibility

Operates in a fully automatic reel-to-reel mode. It seamlessly integrates 3-in-1 assembly, double-sided spot welding, AOI inspection, and packaging into a single closed-loop production process.

Core Advantages

  • Reel-to-Reel Three-in-One Automatic Assembly: This line employs a reel-to-reel production method to achieve precision assembly and welding of three-in-one products, including center iron plates and IM1 & 2 components.
  • Simultaneous Cutting & Welding for Double-Sided EMI: The system simultaneously performs cutting, assembly, and spot welding of both upper and lower EMI components, significantly reducing CT to less than 1.3 s/piece.
  • Full-Process Intelligent Quality Monitoring: Integrated with an AOI vision inspection system, this connector manufacturing equipment conducts comprehensive quality checks on assembled and welded products to ensure that critical dimensions and weld quality meet strict process standards, guaranteeing a product yield of over 98%.

Technical Specifications

Item Specification
Rated Voltage AC 220 V 50 Hz
Equipment Power 10 kW 45 A
Air Supply Pressure 0.5-0.7 MPa
Material Transfer Motor-driven ratchet feeding
Standard Parts Customer-specified brands
Dimensions (L×W×H) 5,500 mm*1,300 mm*2,100 mm
Equipment Accuracy

X-Axis Repeatability: ±0.01 mm

Y-Axis Repeatability: ±0.01 mm

Z-Axis Repeatability: ±0.01 mm

Equipment Assembly Accuracy: ±0.01 mm
Equipment CT < 1.3 s/pcs
OEE > 90%
Yield > 98%
Number of Operators 1 HC

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