Fully Automatic TWS Charging Case Plug Connector Assembly & Inspection Line

Industry Focus

Widely used in consumer electronics manufacturing, precision connector assembly, wireless earbud charging case production, and precision component processing.

Applicable Products

Tailor-made for TWS charging case plug connectors and similar precision connectors.

Line Compatibility

Fully automatic production line with vision-guided processes and zero-downtime material changeover.

• Vision-Guided Assembly & Welding: High-precision positioning with real-time feedback to PLC and motor compensation ensures assembly accuracy of ±0.01mm, and product assembly of ±0.03 mm, ideal for small, circular-shaped products.
• Closed-Loop Control System: After assembly, machine vision performs real-time inspection and feeds the results back to the control system for real-time automatic error correction, ensuring every product remains within tolerance and meets Grade-A quality standards.
• Zero-Downtime Material Replenishment: AGV-based automatic tray switching and automated laser welding of terminal carrier tape enable non-stop material replenishment during operation, significantly boosting Overall Equipment Effectiveness (OEE).
• High Surface Quality Control: For electroplated CNC parts, where surface quality is critical, the line prevents scratches and shiny marks by automatically cleaning the welding head with CO₂ every 30 minutes.