Precision Assembly Automation

Semi-Automatic AJ Assembly Machine

To address the inefficiencies and inconsistent quality associated with traditional manual assembly, this semi-automatic assembly equipment provides a precise, automated solution for terminal processing. As a specialized terminal insertion machine, it features advanced left-side terminal insertion as well as Detect1 terminal cutting and insertion functions. The system utilizes a pick-up module for material feeding and a pick-up & terminal swing module for retrieval of both the left-side and Detect1 terminals. Subsequently, the terminal insertion module picks the terminals from the jaws and inserts them into the housing (HSG).

Product Introduction

Application Scenarios

Industry Focus

Widely applied in wire harness manufacturing, connector assembly, and electronics production where precise terminal insertion is critical.

Applicable Products

Tailor-made for AJ connectors, supporting automated cutting and high-precision insertion of left-side terminals and Detect1 terminals into connector housings (HSG).

Line Compatibility

Operates as a semi-automated standalone unit with servo-driven carrier movement; can function independently or be integrated into semi-automated modular production lines.

Core Advantages

  • Dual-Terminal Automatic Cutting & Terminal Insertion System: The equipment automatically performs cutting and precise connector pin insertion for both left-side and detect terminals, significantly reducing reliance on manual labor.
  • Highly Stable Precision Insertion Process: The professional terminal assembly system maintains high productivity while ensuring consistent insertion effects. This enhances overall product yield and manufacturing process stability with a repeatability of ±0.01 mm.

Technical Specifications

Item Specification
Rated Voltage AC 220 V 50 Hz
Equipment Power 8 kW 36 A
Air Supply Pressure 0.5-0.7 MPa
Material Transfer Servo-driven product carrier movement
Standard Parts Customer-specified brands
Dimensions (L×W×H) 1,500 mm*1,500 mm*1,600 mm
Equipment Accuracy

X-Axis Repeatability: ±0.01 mm

Y-Axis Repeatability: ±0.01 mm

Z-Axis Repeatability: ±0.01 mm

Equipment Assembly Accuracy: ±0.01 mm

Equipment CT < 6.0 s/pcs
Yield > 98%

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