High-Speed Cable Automation

Fully Automatic Izumi High-speed Cable Assembly & Soldering Line

This is a modular, flexible automated line integrating all processes – wire pay-off, lacing, aluminum foil stripping & remove, insulation stripping & remove, wire forming & trimming, soldering, and UV glue dispensing & curing. It is specifically engineered for the end-to-end automated processing of wire harness with shielding layer/aluminum foil, coaxial cables, electronic lead wires, and ribbon cable assemblies. Through a standardized platform and modular design, the line enables quick changeover, flexible production, and equipment reuse, significantly boosting productivity, reducing labor dependency, and effectively addressing the high-mix, low-volume market challenges.

Product Introduction

Application Scenarios

Industry Focus

Widely used in automotive electronics, data centers, and high-end consumer electronics for complex high-speed wiring applications.

Applicable Products

Specifically engineered for the end-to-end automated processing of shielded/aluminum foil wire harnesses, coaxial cables, electronic lead wires, and ribbon cable assemblies.

Line Compatibility

Operates in fully automatic mode with a modular architecture, enabling flexible production and rapid line-wide changeovers (≤4h) to seamlessly adapt to high-mix, low-volume manufacturing demands.

Core Advantages

  • Outstanding Output: The line-wide cycle time is controlled within 25 s, achieving a stable output of qualified products at 110–115 pcs/h.
  • Quality Assurance: Achieves an OEE ≥ 85%, an overall yield ≥ 90%, and a CPK consistently above 1.5, ensuring exceptional process control accuracy and long-term equipment stability.
  • Agile Changeover: Full line changeover is completed within 4 h, significantly reducing changeover downtime to satisfy flexible manufacturing requirements.
  • Lean Labor: The number of line workers are drastically reduced from 60–70 on traditional semi-automatic manual lines to approximately 30, significantly lowering labor costs and management workload.

Technical Specifications

Item Specification
Dimensions (L×W×H) 22,800 mm*9,500 mm*1,900 mm
CT ≤ 25 s
OEE ≥ 85%
Yield ≧ 90%
UPH 110 - 115 pcs/h
CPK ≥ 1.5
Line-wide Changeover Time ≤ 4 h

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