High-Speed Cable Automation

Semi-Automatic In-Line PGRS Soldering Machine

Building upon the design of 3D vision positioning and PGRS soldering, this high-performance in-line soldering machine incorporates an in-line loading/unloading system to further enhance automation at this station. It provides advanced vision guided soldering capabilities, enabling automated loading, visual recognition, conductor deviation rectification, soldering, and unloading, making it especially suited for vision-guided applications and continuous in-line operation scenarios.

Product Introduction

Application Scenarios

Industry Focus

Specialized in high-speed cable assemblies, automotive electronics, and precision interconnect systems, engineered for heat-sensitive and vision-guided continuous soldering applications.

Applicable Products

Tailor-made for high-speed cables, coaxial wires, and heat-sensitive wire harness components requiring precise conductor alignment and minimal thermal impact.

Line Compatibility

Operates as a semi-automatic in-line station. It seamlessly integrates automated loading/unloading and fixture reflow systems for continuous, high-efficiency production.

Core Advantages

  • Highly Automation for Enhanced Efficiency: This equipment is equipped with automated loading/unloading and fixture reflow systems, significantly reducing manual intervention while effectively improving OEE and CT.
  • Intelligent Vision-Based Deviation Rectification for Consistent Soldering Quality: It integrates 3D vision positioning and automated conductor deviation rectification functions, reducing reliance on technical skill of the operator, and ensuring soldering consistency and process stability at the root.
  • Rapid & Low Heat-Input Soldering for Precision Requirements: This highly reliable system for precision cable soldering features a rapid soldering process and a small heat-affected area, effectively reducing thermal impact, making it particularly suitable for heat-sensitive products like high-speed cables requiring precision soldering.

Technical Specifications

Item Specification
Rated Voltage AC 220 V 50 Hz
Single-unit Power < 3.5 kW (Illustration shows dual-unit configuration)
Soldering Power Supply Voltage 800 W
Soldering Duration < 20 ms
Correction Angle ± 6°
CT Approximately 1.5 s/solder joint
Loading Method

Runner-type

Positioning Method Mechanical pre-positioning + Vision fine-positioning
Single-unit Dimensions (L×W×H) 1,200 mm*2,100 mm*1,850 mm

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