High-Speed Cable Automation

Semi-Automatic 3D Vision Dual-Station PGRS Soldering Machine

This high precision 3D vision soldering machine employs an advanced 3D vision system to precisely locate PCB solder pads and conductors, calculates positional deviations in real time, and feeds the data back to the main control system. Based on the correction data, the soldering module, combined with a specially designed thermode, performs self-adaptive alignment to ensure the conductor accurately contacts the pre-tinned solder pad.

This advanced PGRS soldering equipment supports both vision-guided alignment and pre-tinned soldering processes, enabling fast, reliable connections even under high-current conditions.

Product Introduction

Industry Focus

Industry Focus

High-speed cable assembly manufacturing, electronic component manufacturing and precision electronics assembly.

Applicable Products

Cable assemblies and electronic components requiring conductor-to-PCB solder pad connections, particularly for high-current applications.

Line Compatibility

Semi-automatic dual-station equipment designed for standalone workstation operation, with potential integration into the relevant production process according to project requirements.

Core Advantages

  • Intelligent Vision-Based Deviation Rectification System:Equipped with 3D vision positioning technology, the system automatically identifies and corrects conductor misalignments. This effectively reduces reliance on operator skill while significantly improving soldering consistency and process stability.
  • Rapid & Low Heat-Input Soldering:The rapid, precise soldering method restricts the heat-input area to minimize thermal impact. It is especially well-suited for cable soldering and other heat-sensitive, precision applications such as next-generation high-speed data cables.
  • Rapid & Low Heat-Input Soldering:The rapid, precise soldering method restricts the heat-input area to minimize thermal impact. It is especially well-suited for cable soldering and other heat-sensitive, precision applications such as next-generation high-speed data cables.

Technical Specifications

Item Specification
Rated Voltage AC220V 50Hz
Equipment Power <3.0 kW
Soldering Power Supply Voltage 800 W
Soldering Duration <20 ms
Correction Angle  ±6°
CT       Approx1.5 s/solder joint
Dimensions(L x W x H) L 800 x W 1000 x H 1680 mm

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